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Flutomatic.

Date: July 2022 - August 2022

Role: Designer, Mechanical Engineer, Programmer

Type: Research Product Design

  Project Goal:  

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Flutomatic aims to create a flute-playing robot for live performances and music therapy, synchronizing with other robots for seamless ensembles and rehabilitation music

 Robot Frame: 

  • Lightweight and modular design for flexibility and ease of handling

  • Laser-cut frame for efficient and precise manufacturability

  • Screwless assembly with push-in pieces simplifying construction

  • Side wall holes allow for easy modifications and the addition of new modules as needed

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 Air Blowing Mechanism: 

  • Powered by two small 6-volt fans to generate airflow

  • 3D-printed connector combines fan air outputs and directs airflow to the flute mouthpiece

  • Threaded inserts and screws ensure secure and easy installation

  • Tight tolerances create an airtight seal for optimal sound performance

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 Key Pressing Mechanism: 

  • 11 small solenoids with a 5mm extension length for key actuation

  • Laser-cut holders secure solenoids to the frame, allowing easy adjustments

  • Foam attachments on solenoid ends to enhance air sealing and improve performance

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 Electronics: 

  • ESP32 mainboard controls solenoids, fans, and manages song playback, orchestrating the robot's functions seamlessly

  • MOSFETs are used to handle the higher power requirements for activating the solenoids, allowing the ESP32 to switch larger currents without overheating or damage

  • Resistors are incorporated to control current flow and protect the components from excessive voltage

  • A breadboard powers and connects all components, enabling easy prototyping and adjustments

  • The Flute Robot translates digitally encoded notes into melodies, ensuring precise synchronization and timing, making it an integral part of a coordinated robotic ensemble

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